Tunnel Design and Construction in a Franciscan Melange

Abstract
This paper discusses the design and ongoing construction of an inclined inlet pipeline, a drop shaft, and a 620 meter outlet tunnel in ground comprised of a variety of rock blocks and crushed matrix of a Franciscan melange. The project, situated in the right abutment of the Lenihan Dam at Lexington Reservoir near Los Gatos, California and within 3 km of the San Andreas Fault, will provide a new water outlet pipeline for the reservoir. The tunnel, designed to provide long-term maintenance access, has a straight-legged horseshoe shape with an excavated width and height of 4.3 m and 3.7 m, respectively, and is being excavated by conventional roadheader and drill-and-blast methods. A detailed description of the geotechnical investigation, interpretation of geologic data, characterization of the Franciscan, and development of a design methodology for the initial tunnel support is given. A significant challenge during the design was to develop an initial ground support system that could be quickly adapted during construction to the chaotic nature of the Franciscan, which can exhibit a full spectrum of rock behavior – from stable to squeezing - within a few excavation rounds. To accomplish this, the design includes a robust but flexible initial support system that has the capability of being modified as excavation proceeds on the basis of geologic observation, pre-excavation probing, and convergence monitoring. The tunnel final lining incorporates elements of the initial support and is designed for long-term squeezing and a groundwater head up to 60 meters.

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2008
American Rock Mechanics Association (ARMA) Conference Proceedings

Shawn P. Spreng

Jacobs Associates

Michael T. McRae

Jacobs Associates

Richard M. Nolting

Jacobs Associates

H. Desai
Santa Clara Valley Water District

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