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Multiple
Tunnels in Soil with Shotcrete Linings
on Tren Urbano, San Juan, Puerto Rico
2004
Victor S. Romero, Michael T. McRae
Jacobs Associates
San Francisco, California
William H. Hansmire
Parsons Brinckerhoff Quade and Douglas, Inc.
San Francisco, California

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Tunnelling was part of the new Tren Urbano transit system in San Juan,
Puerto Rico. Four tunnels in soil were designed and
constructed with shotcrete linings using the sequential excavation method
(SEM), which uses some aspects of the New Austrian
Tunneling Method (NATM). Four 6-m-diameter tunnels of about 100 m in
length were required to reserve two historic structures
located above the subway alignment. Two of the four tunnels were constructed
as part of a turnout to a future line. Cover over the
SEM tunnels ranges from 20 to 5 m. Some of the tunnels are located less
than 1 m from each other in the turnout section. Detailed
analysis of the staged construction was undertaken to design shotcrete
lining thickness, shotcrete strength, and reinforcing with welded
wire fabric and lattice girders. Several variations in lining section
were required, which depended on sequence of tunnel excavation
and depth of cover. Further refinement of the lining design was possible
by considering the initial lining as permanent since it had
been constructed with final structure quality requirements. Compensation
grouting effectively mitigated ground movements and
building settlement was limited. Tunnel lining convergence measurements
revealed the lining displacements due to excavation of
adjacent or overlying tunnel construction to be within acceptable limits.
Design and construction of the tunnels as sequentially
excavated with shotcrete support (SEM) was unprecedented in Puerto Rico
and not in widespread practice in the continental United
States. Further, this was the first major United States underground transit
construction project with design-build project delivery.
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